Exhaust gas purification system of internal combustion engine

Abstract

A system for purifying exhaust gas generated by an internal combustion engine including a bypass branching out from the exhaust pipe downstream of a catalyst and merging to the exhaust pipe, an adsorber installed in the bypass, a bypass valve member which closes the bypass, and an EGR conduit connected to the bypass at one end and connected to the air intake system for recirculating the exhaust gas to the air intake system. The bypass valve member is opened for a period after engine startup to introduce the exhaust gas such that the adsorber installed in the bypass adsorbs the unburnt HC component in the exhaust gas. The adsorber adsorbs the HC component when the exhaust temperature rises and the adsorbed component is recirculated to the air intake system through the EGR conduit. In the system, the bypass valve is provided at or close to the branching point in the exhaust pipe and a chamber is provided close to the branching point such that the conduit is connected to the bypass at the one end in the chamber. The bypass valve member is combined with an exhaust pipe valve member as a combination valve such that when the bypass valve member closes the bypass, the exhaust pipe valve member opens the exhaust pipe. With the arrangement, the system can effectively prevent the exhaust pipe from being clogged even when a valve for closing a bypass is stuck in the closed position. At the same time, the system can provide a relatively short EGR conduit for recirculating unburnt HC component adsorbed from the adsorber and the adsorption and desorption are conducted optimally.A system for purifying exhaust gas generated by an internal combustion engine including a bypass branching out from the exhaust pipe downstream of a catalyst and merging to the exhaust pipe, an adsorber installed in the bypass, a bypass valve member which closes the bypass, and an EGR conduit connected to the bypass at one end and connected to the air intake system for recirculating the exhaust gas to the air intake system. The adsorber adsorbs the HC component in the exhaust gas when the exhaust gas temperature rises and the adsorbed component is recirculated to the air intake system through the EGR conduit. The bypass valve member is combined with an exhaust pipe vale member as a combination valve such that when the bypass valve member closes the bypass, the exhaust pipe valve member opens the exhaust pipe.

1. A system for purifying exhaust gas generated by an internal combustion engine having an air intake system and an exhaust system which includes an exhaust pipe extending from an exhaust manifold of the engine and a catalyst installed in the exhaust pipe, the exhaust system exhausting gas generated by the engine to the atmosphere, including comprising:
 a bypass branching out from the exhaust pipe at a location downstream of the catalyst and merging to the exhaust pipe downstream of the branching point; 
 an adsorber installed in the bypass; 
 a valve means which closes the bypass; 
 a conduit connected to the bypass at one end a location between the valve means and the adsorber and connected to the air intake system for recirculating the exhaust gas to the air intake system; 
 valve control means which opens operates the valve means to open the bypass for a period since starting of the engine to introduce the exhaust gas to the bypass such that the adsorber installed in the bypass adsorbs the unburnt component in the exhaust gas and then closes the valve means to recirculate the adsorbed unburnt component through the conduit with the exhaust gas after having desorbed from the adsorber; and 
 an EGR control means which causes the exhaust gas introduced in the bypass to be recirculated to the air intake system through the conduit; 
 wherein the improvement comprises:
 the valve means is provided adjacent the branching point in the exhaust pipe; and   a chamber is provided surrounding the branching point such that the conduit is connected to the bypass at one end in the chamber fuel injection quantity determining means for determining a quantity of fuel injection to be supplied to the engine;   
 air/fuel ratio detecting means for detecting an air/fuel ratio of the exhaust gas; 
 feedback loop means having an adaptive controller with an adaptive mechanism that estimates an adaptive parameter based on past values of a feedback correction coefficient and the detected air/fuel ratio, the adaptive controller calculating the feedback correction coefficient based on the estimated adaptive parameter such that the detected air/fuel ratio converges to a desired air/fuel ratio; 
 EGR correction coefficient calculating means for calculating an EGR correction coefficient when recirculating the exhaust gas to the air intake system; and 
 fuel injection quantity correcting means for correcting the quantity of fuel injection based on at least the feedback correction coefficient and the EGR correction coefficient. 
 
     
     
       2. A system according to  claim 1 , wherein the chamber encloses a part of the exhaust pipe such that the part of the exhaust pipe is close to the adsorber. 
     
     
       3. A system according to  claim 1 , wherein the chamber encloses a part of the exhaust pipe at the branching point and the valve means. 
     
     
       4. A system according to  claim 2 , wherein the chamber encloses a part of the exhaust pipe at the branching point and the valve means. 
     
     
       5. A system according to  claim 1 , further including a combination valve comprised of the valve means which closes the bypass and a second valve means which closes the exhaust pipe, the valve means and the second valve means being connected to a shaft such that when the valve means closes the bypass, the second valve opens the exhaust pipe. 
     
     
       6. A system according to  claim 2 , further including a combination valve comprised of the valve means which closes the bypass and a second valve means which closes the exhaust pipe, the valve means and the second valve means being connected to a shaft such that when the valve means closes the bypass, the second valve opens the exhaust pipe. 
     
     
       7. A system according to  claim 1 , wherein the valve control means including;
 catalyst temperature parameter detecting means for detecting a parameter relating to a temperature of the catalyst; 
 and determines a the period based on the detected parameter. 
 
     
     
       8. A system according to  claim 7 , wherein the valve control means decreases the period with increasing temperature of the catalyst. 
     
     
       9. A system according to  claim 7 , wherein the valve control means decreases the period when the engine is under high load. 
     
     
       10. A system according to  claim 7 , wherein the valve control means decreases the period when the engine is in a failsafe condition. 
     
     
       11. A system according to  claim 7 , wherein the parameter is a coolant temperature of the engine. 
     
     
       12. A system according to  claim 11 , wherein the valve control means decreases the period with increasing temperature of the catalyst engine. 
     
     
       13. A system according to  claim 11 , wherein the valve control means decreases the period when the engine is under high load. 
     
     
       14. A system according to  claim 11 , wherein the valve control means decreases the period when the engine is in a failsafe condition. 
     
     
       15. A system according to  claim 1 , wherein the valve control means including;
 exhaust gas volume parameter detecting means for detecting a parameter relating to a volume of the exhaust gas;   and determines a period based on the detected parameter.   
     
     
       16. A system according to  claim 15 , wherein the valve control means decreases the period when the engine is under high load. 
     
     
       17. A system according to  claim 15 , wherein the valve control means decreases the period when the engine is in a failsafe condition. 
     
     
       18. A system according to  claim 15 , wherein the parameter is a quantity of fuel injection to be supplied to the engine. 
     
     
       19. A system according to  claim 18 , wherein the valve control means decreases the period when the engine is under high load. 
     
     
       20. A system according to  claim 18 , wherein the valve control means decreases the period when the engine is in a failsafe condition. 
     
     
       21. A system according to  claim 1 , further including:
 catalyst activation promoting means for promoting activation of the catalyst when the engine is started.   
     
     
       22. A system according to  claim 21 , wherein the catalyst activation promoting means comprising an ignition timing control means which retards an ignition timing supplied to the engine. 
     
     
       23. A system according to  claim 22 , wherein the ignition timing means discontinues to retard the ignition timing under a specific engine operating condition. 
     
     
       24. A system according to  claim 1 , wherein the EGR control means including;
 fuel injection quantity determining means for determining a quantity of fuel injection to be supplied to the engine;   air/fuel ratio detecting means for detecting an air/fuel ratio of the exhaust gas;   a feedback loop means having a controller which calculates a feedback correction coefficient using a control law expressed in a recursion formula such that the detected air/fuel ratio converges to a desired air/fuel ratio;   EGR correction coefficient calculating means for calculating an EGR correction coefficient when recirculating the exhaust gas to the air intake system;   fuel injection quantity correcting means for correcting the quantity of fuel injection based on at least the feedback correction coefficient and the EGR correction coefficient.