Liner installation in pipes

Abstract

Apparatus and a method for installing a tubular liner in a pipe, as in repair of underground sewer piping. A feeder is of flexible material, which may be similar to that of which the tubular liner is made, and is connected to an end of the tubular liner. The feeder includes a throat portion through which a quantity of inside-out tubular liner is drawn into the feeder by fluid pressure within the feeder and beyond the throat, and the tubular liner is thence urged by fluid pressure into the pipe where it is to be installed.

I claim: 
     
       1. A feeder for use in installing a flexible tubular liner into a pipe, comprising:
 (a) a generally tubular body of flexible material having:
 (i) a mouth end defining an open mouth; 
 (ii) an outfeed end opposite said mouth end; 
 (iii) a throat portion defined between said mouth and said outfeed end; and 
 (iv) a pressure-containing section of said tubular body extending from said throat portion to said outfeed end, said outfeed end being attachable to a near end of a flexible tubular liner so as to provide a fluid-tight communication between an interior of said pressure-containing section flexible material and an interior of said tubular liner; and 
 
 (b) a fluid inlet port defined in said pressure-containing section and communicating with said interior of said pressure-containing section. 
 
     
     
       2. The feeder of  claim 1  including a valve arranged to control fluid flow through said fluid inlet port. 
     
     
       3. The feeder of  claim 1  including a pressure gauge arranged in communication with said interior of said pressure-containing section to measure fluid pressure within said pressure-containing section. 
     
     
       4. The feeder of  claim 1  including a feeder mounting connector attached to said tubular body adjacent said mouth end and arranged to be attached to a support structure so as to support said feeder. 
     
     
       5. The feeder of  claim 4  wherein said mounting connector includes an ear attached to said tubular body near said mouth end. 
     
     
       6. The feeder of  claim 1  including mounting connector means for engaging a support structure and supporting said tubular body with said mouth open to receive said flexible tubular liner. 
     
     
       7. The feeder of  claim 1  including a pressure retention flap mounted within said throat in position to engage a tubular liner extending through said throat. 
     
     
       8. The feeder of  claim 1  wherein said outfeed end of said body has a diameter at least as great as a diameter of said flexible tubular liner. 
     
     
       9. The feeder of  claim 1  including an extension support wrapper sleeve of flexible strong fabric extending from said outfeed end to a proximal end of said pipe. 
     
     
       10. A liner installation apparatus for use in installation of a flexible tubular liner in a pipe, the apparatus comprising:
 (a) a length of flexible tubular liner of a size intended to fit within said pipe as an installed liner; 
 (b) a feeder including a generally tubular body of flexible material, having:
 (i) a mouth end defining an open mouth; 
 (ii) an outfeed end opposite said mouth end; 
 (iii) a throat portion defined between said mouth and said outfeed end; and 
 (iv) a pressure-containing section of said tubular body, extending from said throat portion to said outfeed end, said outfeed end being attachable attached to a near end of a flexible tubular liner so as to provide a fluid-tight communication between an interior of said pressure-containing section and an interior of said tubular liner; and 
 
 (c) a fluid inlet port defined in said pressure-containing section flexible material and communicating with said interior of said pressure-containing section, and wherein a near-end portion of said tubular liner, liner is attached to said outfeed end of said tubular body in a right-side-out configuration, with an integrally attached uninstalled portion of said tubular liner extending through said mouth and throat and thence through said interior of said pressure-containing section to said near-end portion in an inside-out configuration, whereby an increased fluid pressure within said pressure containing portion can urge said tubular liner to extend itself within and along said pipe and invert itself therein. 
 
     
     
       11. The system apparatus of  claim 10  further including a throat-regulating mechanism associated with said throat portion to compress and shape said throat portion around said uninstalled portion of said tubular liner located within said throat, in order to limit escape through said throat of fluid under pressure from within said pressure-containing section of said feeder while said uninstalled portion of said tubular liner moves through said throat into said pressure-containing section of said feeder. 
     
     
       12. The system apparatus of  claim 10 , said feeder also including an outfeed end skirt in said pressure-containing section, downstream from said mouth and beyond said throat, attached to a near-end portion of said tubular liner, whereby said tubular liner can be pulled into said throat through said mouth and inverted into a desired location in said pipe by pressurizing said feeder between said throat and said near-end portion of said liner. 
     
     
       13. The system apparatus of  claim 10  including a feeder mounting connector attached to said tubular body adjacent said mouth end and arranged to be attached to a support structure so as to support said feeder. 
     
     
       14. The system apparatus of  claim 13  wherein said mounting connector includes an ear attached to said tubular body near said mouth end. 
     
     
       15. The system apparatus of  claim 10  including mounting connector means for engaging a support structure and supporting said tubular body with said mouth open to receive said flexible tubular liner. 
     
     
       16. The system apparatus of  claim 10  including a pressure retention flap mounted within said throat in position to engage a tubular liner extending through said throat. 
     
     
       17. The system apparatus of  claim 10  wherein said outfeed end of said body has a diameter at least as great as a diameter of said flexible tubular liner. 
     
     
       18. The system apparatus of  claim 10  including an extension support wrapper sleeve of flexible strong fabric extending from said outfeed end to a proximal end of said pipe. 
     
     
       19. Apparatus for use in installing an elongate flexible tubular liner into a pipe, comprising:
 (a) a feeder support apparatus; 
 (b) a feeder having a generally tubular body constructed of flexible sheet material and including a mounting connector attached to and supported by said feeder support apparatus, said feeder having an open mouth large enough to receive and permit longitudinal passage of a portion of said flexible tubular liner in a flattened inside-out configuration into said feeder and through said mouth; 
 (c) a throat spaced inwardly apart from said mouth along said feeder body; 
 (d) an outfeed end adapted for fluid-tight connection to an inverted right-side-out near-end portion of said flexible tubular liner so as to retain fluid pressure within a space within said feeder and surrounding said inside-out portion of said tubular liner between said throat and said outfeed end; and 
 (e) a throat regulating mechanism engaging said throat externally of said body and pressing a portion of said throat inwardly around said inside-out portion of said flexible tubular liner between said mouth and said outfeed end; and 
 (f) a fluid inlet port defined in said flexible sheet material and located between said throat regulating mechanism and said outfeed end. 
 
     
     
       20. The apparatus of  claim 19  wherein said throat regulating mechanism engages said throat tightly enough to maintain an elevated fluid pressure within said pressure-containing section of said feeder. 
     
     
       21. A method of installing a flexible tubular liner in a pipe, comprising:
 (a) supporting a flexible, generally tubular feeder outside a near end of a pipe in which a liner is to be installed by inversion into said near end, with an inside-out portion of said tubular liner extending from a supply length of said flexible tubular liner through said feeder to a right-side-out portion of said tubular liner integrally connected with said inside-out portion and attached to an outfeed end of said feeder; 
 (b) supporting and shaping a throat portion of said flexible tubular feeder so as to limit passage of a fluid through said throat while forcing a quantity of a fluid under pressure into said flexible tubular feeder through an inlet port in the flexible feeder between said throat portion and said outfeed end of said feeder, thereby increasing fluid pressure within said right-side-out portion of said liner and a portion of said feeder adjacent said outfeed end; 
 (c) feeding said supply length of inside-out tubular liner into said feeder through said throat, thereby causing a portion of said inside-out portion of said liner to invert itself into an interior of said pipe; and 
 (d) continuing to force additional quantities of said fluid into said flexible feeder and thereby causing said supply length of said tubular liner to be everted inverted into said tubular vessel pipe. 
 
     
     
       22. The method of  claim 21  including the further step of providing a seal mechanism within said throat portion of said feeder and causing said seal mechanism to conform to a surface of said inside-out portion of said tubular liner while permitting said tubular liner to slide through said throat to be inverted within said tubular vessel pipe. 
     
     
       23. The feeder of claim 1 wherein the tubular body comprises an extension of the liner. 
     
     
       24. A liner installation apparatus for use in installation of a flexible tubular liner in a pipe, the apparatus comprising: (a) a length of flexible tubular liner of a size intended to fit within said pipe as an installed liner, said liner including a generally tubular body of flexible material having: (i) a mouth end defining an open mouth; (ii) a throat portion; and (iv) a pressure-containing section of said tubular body, extending from said throat portion; and (b) a fluid inlet port defined in said flexible material and communicating with said interior of said pressure-containing section, and wherein said tubular body is in a right-side-out configuration, with an integrally attached uninstalled portion of said tubular liner extending through said mouth and throat and thence through said interior of said pressure-containing section in an inside-out configuration, whereby an increased fluid pressure within said pressure containing portion can urge said tubular liner to extend itself within and along said pipe and invert itself therein. 
     
     
       25. The apparatus of claim 24 further including a throat-regulating mechanism associated with said throat portion to compress and shape said throat portion around said uninstalled portion of said tubular liner located within said throat, in order to limit escape through said throat of fluid under pressure from within said pressure-containing section of said tubular body while said uninstalled portion of said tubular liner moves through said throat into said pressure-containing section of said tubular body. 
     
     
       26. The apparatus of claim 24, said tubular body also including an outfeed end in said pressure-containing section, downstream from said mouth and beyond said throat, attached to a near-end portion of a remaining portion of said tubular liner, whereby said tubular liner can be pulled into said throat through said mouth and inverted into a desired location in said pipe by pressurizing said tubular body between said throat and said near-end portion of said liner. 
     
     
       27. Apparatus for use in installing an elongate flexible tubular liner into a pipe, comprising: (a) a feeder support apparatus; (b) a generally tubular body constructed of flexible sheet material and including a mounting connector attached to and supported by said feeder support apparatus, said tubular body having an open mouth large enough to receive and permit longitudinal passage of a portion of said flexible tubular liner in a flattened inside-out configuration into said tubular body and through said mouth; (c) a throat spaced inwardly apart from said mouth along said tubular body; (d) a fluid inlet port defined in said flexible sheet material; and (e) a throat regulating mechanism engaging said throat externally of said tubular body and pressing a portion of said throat inwardly around an inside-out portion of said flexible tubular liner between said mounting connector and said fluid inlet port. 
     
     
       28. The apparatus of claim 27 wherein said tubular body is an extension of said tubular liner. 
     
     
       29. The apparatus of claim 27 wherein said tubular body is fastened to said tubular liner. 
     
     
       30. A method of installing a flexible tubular liner in a pipe, comprising: (a) supporting a flexible, generally tubular body outside a near end of a pipe in which a liner is to be installed by inversion into said near end, with an inside-out portion of said tubular liner extending from a supply length of said flexible tubular liner through said tubular body to a right-side-out portion of said tubular liner connected with said tubular body; (b) supporting and shaping a throat portion of said flexible tubular body so as to limit passage of a fluid through said throat while forcing a quantity of a fluid under pressure into said flexible tubular body through an inlet port defined in said flexible tubular body, thereby increasing fluid pressure within said right-side-out portion of said liner and a portion of said tubular body; (c) feeding said supply length of inside-out tubular liner into said tubular body through said throat, thereby causing a portion of said inside-out portion of said liner to invert itself into an interior of said pipe; and (d) continuing to force additional quantities of said fluid into said flexible tubular body and thereby causing said supply length of said tubular liner to be inverted into said pipe. 
     
     
       31. The method of claim 30 including the further step of providing a seal mechanism within said throat portion of said tubular body and causing said seal mechanism to conform to a surface of said inside-out portion of said tubular liner while permitting said tubular liner to slide through said throat to be inverted within said pipe. 
     
     
       32. The method of claim 30 wherein said tubular body is an extension of said tubular liner. 
     
     
       33. The method of claim 30 wherein said tubular body is fastened to said tubular liner.