Back light unit and liquid crystal display using the same

Abstract

Provided is a back light unit comprising a plurality of LED light source formed on a printed circuit board and a resin layer which is laminated on the LED light source and forwardly induces diffusion of the emitted light wherein the resin layer is made of synthetic resin comprising an oligomer. According to the present invention, an essential light guide plate for a general back light unit configuration is removed and a resin layer mainly consisting of an oligomer is used to guide the light source, and thereby decreasing the number of the light source, minimizing luminance variation when the unit is lighted at a high temperature and kept it for a predetermined time period, and implementing excellent heat-resistant property and optical property.

The invention claimed is: 
     
       1. A back light unit comprising:
 a printed circuit board; 
 a plurality of LED light sources light emitting devices on a the printed circuit board; 
 a resin layerwhich is laminated on the printed circuit board and buries burying the plurality of LED light sources, wherein the resin layer comprises 10-21% of an oligomer, 30-63% of a monomer, and 1.5-6% of additives light emitting devices; 
 a diffusion plate disposed on an upper surface of the resin layer; and 
 an optical pattern disposed between the diffusion plate and the resin layer, 
 wherein the optical pattern comprises a light shielding pattern and a diffusion pattern on the light shielding pattern, the diffusion pattern comprising a material different from that of the light shielding pattern and having a pattern shape different from that of the light shielding pattern, such that the optical pattern controls the extent of light that is diffused and light that is shielded; first pattern and a second pattern, 
 wherein the light shielding second pattern has a pattern shape having a recess and a protrusion in a light emission direction different from a pattern shape of the first pattern, 
 wherein the diffusion pattern shields, reflects, and diffuses light; 
 wherein the light shielding pattern shields and reflects light, 
 wherein the diffusion pattern is in contact with a bottom surface of the diffusion plate, 
 wherein the light shielding first pattern comprises: a first part being in direct physical contact with a part of the diffusion the second pattern and vertically overlapped with the part of the diffusion second pattern, and a second part not vertically overlapped with the LED light source second pattern; and 
 wherein the diffusion pattern is not overlapped with the LED light source and comprises a first diffusion pattern entirely vertically overlapped with the light shielding pattern, and a second diffusion pattern partially vertically overlapped with the light shielding pattern 
 wherein the first part is disposed in a light exit direction of the light emitting devices. 
 
     
     
       2. The back light unit of  claim 1 , wherein the oligomer is a urethane acrylate oligomer, and
 wherein the monomer is formed with a mixture comprising 10-21% of IBOA (isobornyl acrylate). 10-21% of HBA (hydroxybutyl acrylate) and 10-21% of HEMA (hydroxyethyl methacrylate).   
     
     
       3. The back light unit of  claim 1 , wherein the diffusion pattern further comprises a third diffusion pattern not vertically overlapped with the light shielding pattern. 
     
     
       4. The back light unit of  claim 1 , wherein the resin layer further comprises the additives containing a photo initiator of 1-5% and an anti-oxidant of 0.5-1% on the basis of the total weight of the resin layer. 
     
     
       5. The back light unit of  claim 1 , wherein the LED light sources comprise a side view light emitting diode (LED). 
     
     
       6. The back light unit of  claim 1 , which further comprises a reflection film laminated on an upper surface of the printed circuit board. 
     
     
       7. The back light unit of  claim 6 , wherein the reflection film further comprises a reflection pattern for reflecting light formed on a surface of the reflection film. 
     
     
       8. The back light unit of  claim 7 , wherein the reflection pattern is printed-patterned using a reflection ink comprising one selected from a group consisting of TiO 2 , CaCO 3 , BaSO 4 , Al 2 O 3 , Silicon and PS. 
     
     
       9. The back light unit of  claim 1 , wherein the diffusion pattern is formed using a light shielding ink comprising one or more selected from a group consisting of TiO 2 , CaCO 3 , BaSO 4 , Al 2 O 3  and silicon, and the light shielding pattern is formed using a light shielding ink comprising Al or a mixture of Al and TiO 2 . 
     
     
       10. The back light unit of  claim 1 , wherein the resin layer further comprises beads of 0.01-0.3 wt % on the basis of the total weight of the resin layer for increasing light reflection. 
     
     
       11. The back light unit of  claim 10 , wherein the beads are one or more selected from a group of silicon, silica, glass bubble, PMMA, urethane, Zn, Zr, Al 2 O 3 , and acryl. 
     
     
       12. A liquid crystal display provided with a back light, using a side view light emitting diode (LED) as a light source and a resin layer as a light guide plate, which is laminated on a printed circuit board in a structure of burying a light source, and light unit comprising:
 a printed circuit board; 
 a reflection film having a reflection pattern laminated disposed on an upper surface of the printed circuit board, and 
 a diffusion plate that is formed on an upper surface of the resin layer and printed with an optical pattern that partially shields, partially reflects, and partially diffuses an emitted light; 
 a plurality of light emitting devices disposed on the printed circuit board; 
 a resin layer disposed on the reflection film and the plurality of light emitting devices; and 
 an optical pattern disposed on the resin layer, 
 wherein the optical pattern is disposed between the diffusion plate and the resin layer, and comprises a light shielding includes a first pattern and a diffusion second pattern on the light shielding pattern, the diffusion pattern comprising a material different from that of the light shielding pattern and having a pattern shape different from that of the light shielding pattern, such that the optical pattern controls the extent of the light that is diffused and the light that is shielded; 
 wherein the light shielding pattern has a pattern shape having a recess and a protrusion in a light emission direction, 
 wherein the diffusion pattern shields, reflects, and diffuses light; 
 wherein the light shielding pattern shields and reflects light; 
 wherein the diffusion pattern is in contact with a bottom surface of the diffusion plate, 
 wherein the light shielding pattern comprises a first part being in direct physical contact with a part of the diffusion pattern and vertically overlapped with the part of the diffusion pattern, and a second part vertically overlapped with the LED light source, and 
 wherein the diffusion pattern is not overlapped with the LED light source and comprises a first diffusion pattern entirely vertically overlapped with the light shielding pattern, and a second diffusion pattern partially vertically overlapped with the light shielding pattern, 
 wherein the optical pattern includes a first part where the first pattern and the second pattern vertically overlap each other, and a second part where the first pattern and the second pattern do not vertically overlap each other, 
 wherein a thickness of the first part is greater than a thickness of the second part, 
 wherein the second pattern comprises a plurality of second unit patterns, 
 wherein the first pattern is formed such that a pattern density thereof decreases in a light emission direction as distance from the plurality of light emitting devices increases, and 
 wherein the second pattern is formed such that a pattern density of the plurality of second unit patterns decreases in the light emission direction as distance from the plurality of light emitting devices increases. 
 
     
     
       13. The liquid crystal display of  claim 12 , which further comprises a prism sheet or protection sheet laminated on an upper part of the diffusion plate. 
     
     
       14. The light unit of claim 1,
 wherein a maximum distance from the light emitting devices to the outermost portion of the second part is greater than a maximum distance from the light emitting devices to the outermost portion of the first part.   
     
     
       15. The light unit of claim 1,
 wherein the first pattern has a pattern shape having a recess and a protrusion in a light emission direction.   
     
     
       16. The light unit of claim 1,
 wherein the optical pattern shields, reflects, and diffuses light.   
     
     
       17. The light unit of claim 1,
 wherein a cross section area of the first pattern is greater than a cross section area of the second pattern.   
     
     
       18. The light unit of claim 17,
 wherein a shape of the first pattern is different from a shape of the second pattern.   
     
     
       19. The light unit of claim 1,
 wherein the first pattern and the second pattern are formed so that a pattern density is lowered in a light emission direction.   
     
     
       20. The light unit of claim 1,
 wherein a portion of the optical pattern is disposed to vertically overlap the light emitting devices.   
     
     
       21. The light unit of claim 1,
 wherein the second pattern is laminated under the first pattern.   
     
     
       22. The light unit of claim 12,
 wherein a maximum distance from the light emitting device to the outermost portion of the second part is greater than a maximum distance from the light emitting devices to the outermost portion of the first part.   
     
     
       23. The light unit of claim 12,
 wherein the first pattern has a pattern shape having a recess and a protrusion in the light emission direction.   
     
     
       24. The light unit of claim 12,
 wherein the optical pattern shields, reflects, and diffuses light.   
     
     
       25. The light unit of claim 12,
 wherein a cross section area of the first pattern is greater than a cross section area of the second pattern.   
     
     
       26. The light unit of claim 25,
 wherein a shape of the first pattern is different from a shape of the second pattern.   
     
     
       27. The light unit of claim 12,
 wherein a portion of the optical pattern is disposed to vertically overlap the light emitting device.   
     
     
       28. The light unit of claim 12,
 wherein the second pattern is laminated under the first pattern.   
     
     
       29. The light unit of claim 28,
 wherein the optical pattern is laminated in dual pattern layers.   
     
     
       30. The light unit of claim 28,
 wherein the optical pattern is laminated in triple layers.