Adjustable return roller bracket for tracking conveyor belts

Abstract

In a preferred embodiment, there is provided an adjustable roller bracket assembly for a belt conveyor system, and which comprises a first end portion, a second end portion, and an adjustment mechanism connecting the first and second end portions, the first end portion being for attachment to a system frame, the second end portion being for rotatably engaging a roller at an axial end thereof, and the adjustment mechanism being operable to permit selective movement of the second end portion relative to the first end portion against frictional resistance therebetween to effect adjustment of a rotational axis of the roller.

I claim: 
     
       1. An adjustable roller bracket assembly for a belt conveyor system, the belt conveyor system comprising a frame, a conveyor belt, a roller in rolling contact with the conveyor belt, and first and second pulleys rotatably coupled to the frame, wherein one or both said first and second pulleys are operable to drive the conveyor belt between and around the pulleys in an endless loop, and the bracket assembly comprising: 
 a first end portion, comprising a frame attachment plate;  
 a second end portion, comprising a roller engagement plate; and 
 an adjustment mechanism connecting the first and second end portions, the first end portion being for attachment to the frame, the second end portion being for rotatably engaging the roller at an axial end thereof, and the adjustment mechanism being operable to permit selective movement of the second end portion relative to the first end portion against frictional resistance therebetween to effect adjustment of a rotational axis of the roller, wherein the adjustment mechanism comprises: 
 a coupling member for movably coupling the first and second end portions, the coupling member comprising a coupling rod movably connecting or received through said plates to permit pivoting movement of the roller engagement plate relative to the frame attachment plate; and 
 a locking member operable to selectively permit or prevent the movement of the second end portion relative to the first end portion, the locking member comprising a locking rod coupled to the roller engagement plate, the frame attachment plate defining a receiving slot shaped to receive the locking rod therethrough along the pivoting movement of the roller engagement plate relative to the frame attachment plate, wherein the locking rod is operable to selectively hold the frame attachment plate relative to the roller engagement plate at a desired position, the locking rod and the receiving slot being located above the coupling rod, wherein at least one of the coupling member and the locking member provides the frictional resistance between the first and second end portions; and 
 
 a roller pin coupled to the roller engagement plate for the rotatable engagement of the roller thereto at the axial end, the roller pin being positioned above the locking rod and the receiving slot. 
 
     
     
       2. The assembly of  claim 1 , wherein in the endless loop, the conveyor belt moves in a conveying direction from the first pulley to the second pulley, around the second pulley, in a return direction to the first pulley, and around the first pulley, wherein the roller is a return roller positioned under the conveyor belt in the rolling contact therewith in the return direction. 
     
     
       3. The assembly of  claim 1 , wherein the first end portion comprises a frame attachment plate, the second end portion comprises a roller engagement plate, and the coupling member comprises a coupling rod movably connecting or received through said plates to permit pivoting movement of the roller engagement plate relative to the frame attachment plate. 
     
     
       4. The assembly of  claim 3 , wherein the locking member comprises a locking rod coupled to the roller engagement plate, and the frame attachment plate defines a receiving slot shaped to receive the locking rod therethrough along the pivoting movement of the roller engagement plate relative to the frame attachment plate, wherein the locking rod is operable to selectively hold the frame attachment plate relative to the roller engagement plate at a desired position. 
     
     
       5. The assembly of claim  4   1 , wherein the locking rod comprises an externally threaded portion and a locking nut having an internally threaded portion for complementary threaded engagement with the externally threaded portion, wherein the locking nut is selectively movable in the threaded engagement to press against the frame attachment plate around a periphery of the receiving slot, thereby providing at least a portion of the frictional resistance between said two plates during the pivoting movement of the roller engagement plate relative to the frame attachment plate or preventing the pivoting movement at the desired position. 
     
     
       6. The assembly of  claim 5 , wherein the frame attachment plate comprises a sloping portion around the periphery of the receiving slot with an increasing slope height from a slot center to each longitudinal end of the receiving slot, thereby providing an increasing amount of the frictional resistance against the pivoting movement of the roller engagement plate relative to the frame attachment plate through the locking nut, with the locking rod and the locking nut moving towards the longitudinal end. 
     
     
       7. The assembly of  claim 4 , wherein the locking rod and the receiving slot are located above the coupling rod. 
     
     
       8. The assembly of  claim 7 , wherein the assembly further comprises a roller pin coupled to the roller engagement plate for the rotatable engagement of the roller thereto at the axial end, the roller pin being positioned above the locking rod and the receiving slot. 
     
     
       9. The assembly of claim  3   1 , wherein the coupling rod is fixedly attached to the roller engagement plate and received through the frame attachment plate, the coupling rod comprising an externally threaded portion and a pair of holding nuts each having an internally threaded portion tor for complementary threaded engagement with the externally threaded portion of the coupling rod, wherein the frame attachment plate is frictionally held between the holding nuts, thereby providing at least a portion of the frictional resistance between said two plates. 
     
     
       10. The assembly of  claim 9 , wherein the adjustment mechanism further comprises a pair of washers, each said washer being disposed between the frame attachment plate and an associated one of the holding nuts, whereby the washers are in frictional engagement with the frame attachment plate to provide at least a portion of the frictional resistance between the frame attachment plate and the roller engagement plate, and optionally, wherein the holding nuts are welded to the externally threaded portion of the coupling rod. 
     
     
       11. The assembly of claim  3   1 , wherein the coupling rod is fixedly attached to the roller engagement plate, and the frame attachment plate comprises a receiving barrel oriented substantially normal to a plane of the frame attachment plate, wherein the coupling rod is received through the receiving barrel in an interference fit, thereby providing at least a portion of the frictional resistance between said two plates. 
     
     
       12. A belt conveyor system comprising a frame, a conveyor belt, a roller in rolling contact with the conveyor belt, and first and second pulleys rotatably coupled to the frame, wherein one or both said first and second pulleys are operable to drive the conveyor belt between and around the pulleys in an endless loop, whereby the conveyor belt moves in a conveying direction from the first pulley to the second pulley, around the second pulley, in a return direction to the first pulley, and around the first pulley, the roller being a return roller positioned under the conveyor belt in rolling contact therewith in the return direction,
 wherein the system further comprises an adjustable roller bracket assembly comprising:  
 a first end portion, comprising a frame attachment plate;  
 a second end portion, comprising a roller engagement plate; and 
 an adjustment mechanism connecting the first and second end portions, the first end portion being for attachment to the frame, the second end portion being for rotatably engaging the return roller at an axial end thereof, and the adjustment mechanism being operable to permit selective movement of the second end portion relative to the first end portion against frictional resistance therebetween to effect adjustment of a rotational axis of the roller, and wherein the adjustment mechanism comprises: 
 a coupling member for movably coupling the first and second end portions, and the coupling member comprising a coupling rod movably connecting or received through said plates to permit pivoting movement of the roller engagement plate relative to the frame attachment plate;  
 a locking member operable to selectively permit or prevent the movement of the second end portion relative to the first end portion, wherein at least one of the coupling member and the locking member provides the frictional resistance between the first and second end portions, the locking member comprising a locking rod coupled to the roller engagement plate, and the frame attachment plate defining a receiving slot shaped to receive the locking rod therethrough along the pivoting movement of the roller engagement plate relative to the frame attachment plate, wherein the locking rod is operable to selectively hold the frame attachment plate relative to the roller engagement plate at a desired position, the locking rod and the receiving slot being positioned above the coupling rod; and 
 
 a roller pin coupled to the roller engagement plate for the rotatable engagement of the return roller thereto at the axial end, the roller pin being positioned above the locking rod and the receiving slot. 
 
     
     
       13. The system of  claim 12 , wherein the first end portion comprises a frame attachment plate, the second end portion comprises a roller engagement plate, and the coupling member comprises a coupling rod movably connecting or received through said plates to permit pivoting movement of the roller engagement plate relative to the frame attachment plate. 
     
     
       14. The system of  claim 13 , wherein the locking member comprises a locking rod coupled to the roller engagement plate, and the frame attachment plate defines a receiving slot shaped to receive the locking rod therethrough along the pivoting movement of the roller engagement plate relative to the frame attachment plate, wherein the locking rod is operable to selectively hold the frame attachment plate relative to the roller engagement plate at a desired position. 
     
     
       15. The system of  claim 12 , wherein the locking rod comprises an externally threaded portion and a locking nut having an internally threaded portion for complementary threaded engagement with the externally threaded portion, wherein the locking nut is selectively movable in the threaded engagement to press against the frame attachment plate around a periphery of the receiving slot, thereby providing at least a portion of the frictional resistance between said two plates during the limiting or preventing pivoting movement of the roller engagement plate relative to the frame attachment plateor preventing the pivoting movement at the desired position. 
     
     
       16. The system of  claim 15 , wherein the frame attachment plate comprises a sloping portion around the periphery of the receiving slot with an increasing slope height from a slot center to each longitudinal end of the receiving slot, thereby providing an increasing amount of the frictional resistance against the pivoting movement of the roller engagement plate relative to the frame attachment plate through the locking nut, with the locking rod and the locking nut moving towards the longitudinal end. 
     
     
       17. The system of  claim 14 , wherein the locking rod and the receiving slot are positioned above the coupling rod. 
     
     
       18. The system of  claim 17 , wherein the assembly further comprises a roller pin coupled to the roller engagement plate for the rotatable engagement of the return roller thereto at the axial end, the roller pin being positioned above the locking rod and the receiving slot. 
     
     
       19. The system of claim  13   12 , wherein the coupling rod is fixedly attached to the roller engagement plate and received through the frame attachment plate, the coupling rod comprising an externally threaded portion and a pair of holding nuts each having an internally threaded portion for complementary threaded engagement with the externally threaded portion of the coupling rod, wherein the frame attachment plate is frictionally held between the holding nuts, thereby providing at least a portion of the frictional resistance between said two plates. 
     
     
       20. The system of  claim 19 , wherein the adjustment mechanism further comprises a pair of washers, each said washer being disposed between the frame attachment plate and an associated one of the holding nuts, whereby the washers are in frictional engagement with the frame attachment plate to provide at least a portion of the frictional resistance between the frame attachment plate and the roller engagement plate, and optionally, wherein the holding nuts are being welded to the externally threaded portion of the coupling rod. 
     
     
       21. The system of claim  13   12 , wherein the coupling rod is fixedly attached to the roller engagement plate, and the frame attachment plate comprises a receiving barrel oriented substantially normal to a plane of the frame attachment plate, wherein the coupling rod is received through the receiving barrel in an interference fit, thereby providing at least a portion of the frictional resistance between said two plates. 
     
     
       22. An adjustable roller bracket assembly for a belt conveyor system, the belt conveyor system comprising a frame, a conveyor belt, a roller in rolling contact with the conveyor belt, and first and second pulleys rotatably coupled to the frame, wherein one or both said first and second pulleys are operable to drive the conveyor belt between and around the pulleys in an endless loop, the bracket assembly comprising:
 a first end portion for attachment to the frame, the first end portion comprising a frame attachment plate;   a second end portion for rotatably engaging the roller at an axial end thereof, the second end portion comprising a roller engagement plate; and   an adjustment mechanism connecting the first and second end portions, the adjustment mechanism being operable to permit selective movement of the second end portion relative to the first end portion to effect adjustment of a rotational axis of the roller, the adjustment mechanism comprising:
 a coupling member for movably coupling the first and second end portions, the coupling member comprising a coupling rod movably connecting or received through said plates to permit pivoting movement of the roller engagement plate relative to the frame attachment plate, the coupling rod being fixedly attached to the roller engagement plate and received through the frame attachment plate, the coupling rod comprising an externally threaded portion and a pair of holding nuts each having an internally threaded portion for complementary threaded engagement with the externally threaded portion of the coupling rod, wherein the frame attachment plate is held between the holding nuts; and 
 a locking member operable to selectively permit or prevent the movement of the second end portion relative to the first end portion.  
   
     
     
       23. The assembly of  claim 22 , wherein the locking member comprises a locking rod coupled to the roller engagement plate, and the frame attachment plate defines a receiving slot shaped to receive the locking rod therethrough along the pivoting movement of the roller engagement plate relative to the frame attachment plate, wherein the locking rod is operable to selectively hold the frame attachment plate relative to the roller engagement plate at a desired position.  
     
     
       24. The assembly of  claim 23 , wherein the locking rod comprises an externally threaded portion and a locking nut having an internally threaded portion for complementary threaded engagement with the externally threaded portion, wherein the locking nut is selectively movable in the threaded engagement to press against the frame attachment plate around a periphery of the receiving slot, thereby limiting or preventing pivoting movement of the roller engagement plate relative to the frame attachment plate.  
     
     
       25. The assembly of  claim 22 , wherein the adjustment mechanism further comprises a pair of washers, wherein each washer is disposed between the frame attachment plate and a respective holding nut, the holding nuts being connected to the externally threaded portion of the coupling rod.  
     
     
       26. An adjustable roller bracket assembly for a belt conveyor system, the bracket assembly comprising:
 a frame attachment plate;   a roller engagement plate; and   an adjustment assembly connecting the roller engagement plate to the frame attachment plate and operable to selectively permit relative movement thereof, the adjustment assembly comprising:
 a coupling assembly configured to movably connect the roller engagement plate to the frame attachment plate, the coupling assembly comprising a coupling bolt receivable through the roller engagement plate and frame attachment plate to selectively permit or prevent pivoting movement of the roller engagement plate relative to the frame attachment plate, the coupling bolt comprising an externally threaded portion and being fixedly attached to the roller engagement plate and received through the frame attachment plate, wherein the coupling assembly further comprises a pair of holding nuts each having an internally threaded portion for complementary threaded engagement with the externally threaded portion of the coupling bolt, and wherein the frame attachment plate is held between the holding nuts; and 
 a locking assembly configured to selectively permit or prevent rotation of the roller engagement plate relative to the frame attachment plate.  
   
     
     
       27. The assembly of  claim 26 , wherein the locking assembly comprises a locking bolt operable to couple the frame attachment plate relative to the roller engagement plate at a selected position, and wherein the frame attachment plate defines a receiving slot shaped to receive the locking bolt therethrough and permit pivoting movement of the roller engagement plate relative to the frame attachment plate.  
     
     
       28. The assembly of  claim 27 , wherein the locking bolt comprises an externally threaded portion, and wherein the locking assembly further comprises a locking nut having an internally threaded portion for complementary threaded engagement with the externally threaded portion of the locking bolt, wherein the locking nut is selectively positionable to contact the frame attachment plate around a periphery of the receiving slot, thereby limiting or preventing pivoting movement of the roller engagement plate relative to the frame attachment plate.  
     
     
       29. The assembly of  claim 26 , wherein the adjustment assembly further comprises a pair of washers, wherein each washer is disposed between the frame attachment plate and a respective holding nut.