US2013200455A1PendingUtilityA1

Dislocation smt for finfet device

52
Assignee: LO WEN-CHENGPriority: Feb 8, 2012Filed: Feb 8, 2012Published: Aug 8, 2013
Est. expiryFeb 8, 2032(~5.6 yrs left)· nominal 20-yr term from priority
H10P 95/90H10P 30/20H10P 14/6502H10P 14/6339H10D 30/6211H10D 30/6212H10D 30/024H10D 62/151H10D 30/797H10D 30/796H10D 30/62
52
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Claims

Abstract

A method for performing a stress memorization technique (SMT) a FinFET and a FinFET having memorized stress effects including multi-planar dislocations are disclosed. An exemplary embodiment includes receiving a FinFET precursor with a substrate, a fin structure on the substrate, an isolation region between the fin structures, and a gate stack over a portion of the fin structure. The gate stack separates a source region of the fin structure from a drain region of the fin structure and creates a gate region between the two. The embodiment also includes forming a stress-memorization technique (SMT) capping layer over at least a portion of each of the fin structures, isolation regions, and the gate stack, performing a pre-amorphization implant on the FinFET precursor by implanting an energetic doping species, performing an annealing process on the FinFET precursor, and removing the SMT capping layer.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A method of manufacturing a semiconductor device comprising:
 receiving a FinFET precursor comprising:
 a substrate; 
 a fin structure formed on the substrate; 
 an isolation region formed on the substrate and isolating the fin structure; and 
 a gate stack formed over a portion of the fin structure, thereby separating a source region of the fin structure from a drain region of the fin structure and creating a gate region of the fin structure therebetween; 
   forming a stress-memorization technique (SMT) capping layer over at least a portion of each of the fin structure, the isolation region, and the gate stack;   performing a pre-amorphization implant on the FinFET precursor by implanting an energetic doping species;   performing an annealing process on the FinFET precursor; and   removing the SMT capping layer.   
     
     
         2 . The method of  claim 1 , the method further comprising:
 removing a portion of the fin structure; and   thereafter forming a secondary source/drain region on top of the fin structure.   
     
     
         3 . The method of  claim 2 , wherein the removing the portion of the fin structure is performed to a specific depth, and wherein the specific depth is selected to control the presence of stress effects in the secondary source/drain region. 
     
     
         4 . The method of  claim 1 , the method further comprising performing a manufacturing process on the FinFET precursor following removing the SMT capping layer. 
     
     
         5 . A semiconductor device comprising:
 a substrate having a surface;   a fin structure formed over the surface of the substrate, the fin structure having an elongated body, a longitudinal axis, and a transverse axis parallel to the surface of the substrate, wherein the fin structure has a dislocation;   an isolation region formed on the surface of the substrate and isolating the fin structure; and   a gate stack formed over a portion of the fin structure, thereby separating a source region of the fin structure and a drain region of the fin structure and creating gate region of the fin structure therebetween.   
     
     
         6 . The semiconductor device of  claim 5 , wherein:
 the dislocation is a first dislocation;   the semiconductor device further comprises a second dislocation formed within the fin structure; and   the first dislocation and the second dislocation are not coplanar.   
     
     
         7 . The semiconductor device of  claim 5 , wherein the dislocation is parallel to the surface of the substrate. 
     
     
         8 . The semiconductor device of  claim 5 , wherein the dislocation is parallel to the longitudinal axis of the corresponding fin structure and extends in the direction of the substrate. 
     
     
         9 . The semiconductor device of  claim 5 , wherein the dislocation is parallel to the transverse axis of the corresponding fin structure and extends in the direction of the substrate. 
     
     
         10 . The semiconductor device of  claim 5 , wherein the fin structure comprises a first fin portion and a second fin portion and wherein the second fin portion is a secondary source/drain region. 
     
     
         11 . The semiconductor device of  claim 10 , wherein the dislocation is formed entirely within the second fin portion. 
     
     
         12 . The semiconductor device of  claim 10 , wherein the dislocation is formed within the first fin portion and the second fin portion. 
     
     
         13 . A semiconductor device comprising:
 a substrate having a surface;   an elevated device body formed over the surface of the substrate, the elevated device body comprising a drain region, a source region, and a gate region located between the drain and source regions, wherein the elevated device body has a longitudinal axis and a transverse axis parallel to the surface of the substrate;   a dislocation formed within the elevated device body;   an isolation region formed on the surface of the substrate and isolating the elevated device body; and   a gate stack formed over a portion of the gate region of the elevated device body.   
     
     
         14 . The semiconductor device of  claim 13 , wherein:
 the dislocation is a first dislocation;   the semiconductor device further comprises a second dislocation formed within the elevated device body;   the first dislocation and the second dislocation are formed within the same of the drain region, the source region, and the gate region of the elevated device body; and   the first dislocation and the second dislocation are not coplanar.   
     
     
         15 . The semiconductor device of  claim 13 , wherein the dislocation is parallel to the surface of the substrate. 
     
     
         16 . The semiconductor device of  claim 13 , wherein the dislocation is parallel to the longitudinal axis of the corresponding elevated device body and extends in the direction of the substrate. 
     
     
         17 . The semiconductor device of  claim 13 , wherein the dislocation is parallel to the transverse axis of the corresponding elevated device body and extends in the direction of the substrate. 
     
     
         18 . The semiconductor device of  claim 13 , wherein the dislocation is formed entirely within the source region of the elevated device body. 
     
     
         19 . The semiconductor device of  claim 13 , wherein the dislocation is formed entirely within the drain region of the elevated device body. 
     
     
         20 . The semiconductor device of  claim 13 , wherein the dislocation is formed within the gate region and one of the source region and the drain region of the elevated device body.

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