US2023264415A1PendingUtilityA1

Additive manufacturing of three-dimensional object

Assignee: HEWLETT PACKARD DEVELOPMENT COPriority: Jan 15, 2019Filed: May 1, 2023Published: Aug 24, 2023
Est. expiryJan 15, 2039(~12.5 yrs left)· nominal 20-yr term from priority
B29C 64/188B29C 64/165B29C 64/209B29C 64/264B29C 64/393B33Y 10/00B33Y 30/00B33Y 50/02B29L 2031/34B33Y 50/00
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Claims

Abstract

Some examples include an additive manufacturing system including a processor and a memory to store instructions. The instructions cause the processor to generate print data from received data related to a three-dimensional build object. The generated print data includes defined print data to dispensing a first agent at a build area of a build material layer, defined print data to selectively dispensing a second agent at a component receiving area within the build area of the build material layer, the second agent to locally reduce a viscosity of the build material at the component receiving area to a viscous state, and defined print data to position a component within the component receiving area at a time of the component receiving area being in a viscous state.

Claims

exact text as granted — not AI-modified
1 . An additive manufacturing system comprising:
 a processor; and   a memory to store instructions to cause the processor to:
 generate print data from received data related to a three-dimensional build object, the generated print data comprising:
 defined print data to dispense a first agent at a build area of a build material layer, 
 defined print data to dispense a second agent at a component receiving area within the build area of the build material layer, the second agent to locally reduce a viscosity of the build material at the component receiving area to a viscous state, and 
 defined print data to position a component within the component receiving area at a time of the component receiving area being in a viscous state. 
 
   
     
     
         2 . The additive manufacturing system of  claim 1 , comprising:
 a printhead to dispense the first agent onto the build material at the build area and to selectively dispense the second agent at the component receiving area within the build area based on the generated print data;   an energy source to apply fusing energy to fuse a portion of the build object at the build area and to bring to a viscous state and fuse a portion of the build object at the component receiving area; and   a component placement apparatus to selectively engage, position, and release the component at the component receiving area.   
     
     
         3 . The additive manufacturing system of  claim 2 , wherein the component placement apparatus is to exert a force onto the component to embed the component a pre-determined distance within a thickness of the build material layer at the component receiving area. 
     
     
         4 . The additive manufacturing system of  claim 3 , wherein the component has a thickness greater than a thickness of the build material layer. 
     
     
         5 . The additive manufacturing system of  claim 1 , wherein the second agent has a higher heating or physiochemical efficiency than the first agent. 
     
     
         6 . The additive manufacturing system of  claim 1 , wherein the second agent to locally reduce a viscosity of the build material at the component receiving area includes the second agent to thermally activate with the build material. 
     
     
         7 . The additive manufacturing system of  claim 1 , comprising:
 defined print data to apply a fusing energy at the component receiving area within the build area of the build material layer; and   the fusing energy to fuse the build material at the build area and to locally reduce the build material to a viscous state.   
     
     
         8 . The additive manufacturing system of  claim 7 , wherein the viscous build material and the second agent at the component receiving area bond the component to the build material within the component receiving area. 
     
     
         9 . An additive manufacturing system comprising:
 a processor; and   a memory to store instructions to cause the processor to:
 generate print data from received data related to a three-dimensional build object, the generated print data comprising:
 defined print data to dispense a first agent at a build area of a build material layer, the build material area includes build material within a component receiving area and build material outside of the component receiving area; 
 defined print data to dispense a second agent at the component receiving area within the build area of the build material layer, the second agent to locally reduce a viscosity of the build material at the component receiving area to a viscous state relative to the build material outside of the component receiving area, and 
 defined print data to position a component within the component receiving area at a time of the component receiving area being in a viscous state. 
 
   
     
     
         10 . The additive manufacturing system of  claim 9 , comprising:
 a printhead to dispense the first agent onto the build material at the build area and to selectively dispense the second agent at the component receiving area within the build area based on the generated print data;   an energy source to apply fusing energy to fuse a portion of the build object at the build area and to bring to a viscous state and fuse a portion of the build object at the component receiving area; and   a component placement apparatus to selectively engage, position, and release the component at the component receiving area.   
     
     
         11 . The additive manufacturing system of  claim 10 , wherein the component placement apparatus is to exert a force onto the component to embed the component a pre-determined distance within a thickness of the build material layer at the component receiving area. 
     
     
         12 . The additive manufacturing system of  claim 11 , wherein the component has a thickness greater than a thickness of the build material layer. 
     
     
         13 . The additive manufacturing system of  claim 9 , wherein the second agent has a higher heating or physiochemical efficiency than the first agent. 
     
     
         14 . The additive manufacturing system of  claim 9 , wherein the second agent to locally reduce a viscosity of the build material at the component receiving area includes the second agent to thermally activate with the build material. 
     
     
         15 . The additive manufacturing system of  claim 9 , comprising:
 defined print data to apply a fusing energy at the component receiving area within the build area of the build material layer; and   the fusing energy to fuse the build material at the build area and to locally reduce the build material to a viscous state.   
     
     
         16 . The additive manufacturing system of  claim 15 , wherein the viscous build material and the second agent at the component receiving area bond the component to the build material within the component receiving area.

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