US2023378003A1PendingUtilityA1
Method of manufacturing semiconductor devices
Assignee: TAIWAN SEMICONDUCTOR MFG CO LTDPriority: Jan 15, 2020Filed: Aug 4, 2023Published: Nov 23, 2023
Est. expiryJan 15, 2040(~13.5 yrs left)· nominal 20-yr term from priority
H10P 95/408H10P 95/00H10P 74/23H10P 74/203H10P 95/906H01L 22/12G03F 7/70033H01L 21/3228G03F 7/70783G03F 7/70616G03F 7/70875
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Claims
Abstract
In a method, a structure including two or more materials having different coefficients of thermal expansion is prepared, and the structure is subjected to a cryogenic treatment. In one or more of the foregoing and following embodiments, the structure includes a semiconductor wafer and one or more layers are formed on the semiconductor wafer.
Claims
exact text as granted — not AI-modifiedWhat is claimed is:
1 . A method of manufacturing a semiconductor device, the method comprising:
performing a first manufacturing operation on or over a substrate; performing a first measurement of a warpage value of the substrate after the first manufacturing operation; performing a second manufacturing operation on or over the substrate; and performing a cryogenic treatment operation between the first and second manufacturing operations, wherein the first measurement is performed before the cryogenic treatment operation is performed.
2 . The method of claim 1 , wherein the method further comprises adjusting one or more parameters of the cryogenic treatment operation based on a measured warpage value.
3 . The method of claim 1 , wherein:
the first manufacturing operation includes one or more of a film formation process, an etching process, a planarization process, and a thermal process, and the second manufacturing operation includes an EUV lithography operation.
4 . The method of claim 3 , wherein the first manufacturing operation includes include a thermal operation at a temperature of at least 200° C.
5 . The method of claim 1 , wherein the cryogenic treatment includes:
cooling the structure to a first temperature in a range from −10° C. to −273° C.; holding the structure at the first temperature for a time duration in a range from 1 min to 60 min; and heating the structure from the first temperature to a second temperature higher than 0° C.
6 . The method of claim 5 , wherein during the cryogenic treatment, no other manufacturing operation is performed.
7 . The method of claim 5 , wherein the first temperature is in a range from −10° C. to −200° C.
8 . The method of claim 5 , wherein at least one of the cooling or the heating comprises chanting a temperature in a stepwise manner.
9 . A method of manufacturing a semiconductor device, the method comprising:
performing a first manufacturing operation on or over a substrate; performing a first measurement of a warpage value of the substrate after the first manufacturing operation; performing a second manufacturing operation on or over the substrate; and performing a cryogenic treatment operation between the first and second manufacturing operations, wherein the first measurement is performed after the cryogenic treatment operation is performed.
10 . The method of claim 9 , wherein:
when a measured warpage value in the first measurement is out of a threshold range, an additional cryogenic treatment operation is performed, and when the measured warpage value is within the threshold range, the second manufacturing operation is performed without the additional cryogenic treatment operation.
11 . The method of claim 10 , wherein the method further comprises adjusting one or more parameters of the additional cryogenic treatment operation based on the measured warpage value.
12 . The method of claim 9 , wherein:
the first manufacturing operation includes one or more of a film formation process, an etching process, a planarization process, and a thermal process, and the second manufacturing operation includes an EUV lithography operation.
13 . The method of claim 12 , wherein the first manufacturing operation includes include a thermal operation at a temperature of at least 200° C.
14 . The method of claim 9 , wherein the cryogenic treatment includes:
cooling the structure to a first temperature in a range from −10° C. to −273° C.; holding the structure at the first temperature for a time duration in a range from 1 min to 60 min; and heating the structure from the first temperature to a second temperature higher than 0° C.
15 . The method of claim 14 , wherein the first temperature is in a range from −10° C. to −200° C.
16 . The method of claim 14 , wherein at least one of the cooling or the heating comprises chanting a temperature in a stepwise manner.
17 . A method of manufacturing a semiconductor device, the method comprising:
performing a first manufacturing operation on or over a substrate; performing a first measurement of a warpage value of the substrate after the first manufacturing operation; performing a second manufacturing operation on or over the substrate; and performing a cryogenic treatment operation between the first and second manufacturing operations, wherein the first measurement is performed after the second manufacturing operation is performed, and one or more parameters of the cryogenic treatment operation for a subsequent substrate is adjusted based on the measured warpage value.
18 . The method of claim 17 , wherein the cryogenic treatment includes:
cooling the structure to a first temperature in a range from −10° C. to −273° C.; holding the structure at the first temperature for a time duration in a range from 1 min to 60 min; and heating the structure from the first temperature to a second temperature higher than 0° C.
19 . The method of claim 18 , wherein:
the first manufacturing operation includes one or more of a film formation process, an etching process, a planarization process, and a thermal process, and the second manufacturing operation includes an EUV lithography operation.
20 . The method of claim 19 , wherein the first manufacturing operation includes include a thermal operation at a temperature of at least 200° C.Join the waitlist — get patent alerts
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