US2025003031A1PendingUtilityA1

Aluminum alloy ingot, aluminum alloy material and method for manufacturing aluminum alloy material

Assignee: RESONAC CORPPriority: Nov 15, 2021Filed: Aug 24, 2022Published: Jan 2, 2025
Est. expiryNov 15, 2041(~15.3 yrs left)· nominal 20-yr term from priority
C22F 1/057C22C 21/16C22F 1/043C22F 1/00C22C 21/02C22F 1/05C22C 21/06B22D 11/22B22D 11/04B22D 11/00
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Claims

Abstract

An aluminum alloy ingot contains Cu: 0.3 to 1.0 mass %, Mg: 0.6 to 1.2 mass %, Si: 0.9 to 1.4 mass %, Mn: 0.4 to 0.6 mass %, Fe: 0.1 to 0.7 mass %, Cr: 0.09 to 0.25 mass %, and Ti: 0.012 to 0.035 mass %, with the remainder being made up of Al and unavoidable impurities, and in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak at a diffraction angle 2θ of 41.6 to 42.0° is less than 0.50% with respect to an integrated intensity of a diffraction peak at a 2θ of 38.4 to 38.8°, and in a heat-treated product after heating at 450° C. for 1 hour, an integrated intensity of a diffraction peak at a diffraction angle 2θ of 41.6 to 42.0° is 0.50 to 0.70% with respect to an integrated intensity of a diffraction peak at a 2θ of 38.4 to 38.8°.

Claims

exact text as granted — not AI-modified
1 . An aluminum alloy ingot including a Cu content in a range of 0.3 mass % or more and 1.0 mass % or less, a Mg content in a range of 0.6 mass % or more and 1.2 mass % or less, a Si content in a range of 0.9 mass % or more and 1.4 mass % or less, a Mn content in a range of 0.4 mass % or more and 0.6 mass % or less, an Fe content in a range of 0.1 mass % or more and 0.7 mass % or less, a Cr content in a range of 0.09 mass % or more and 0.25 mass % or less, and a Ti content in a range of 0.012 mass % or more and 0.035 mass % or less, with the remainder being made up of Al and unavoidable impurities,
 wherein, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 41.6° or more and 42.0° or less is less than 0.50% with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less, and   wherein, in a heat-treated product after heating at 450° C. for 1 hour, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 41.6° or more and 42.0° or less is in a range of 0.50% or more and 0.70% or less with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less.   
     
     
         2 . The aluminum alloy ingot according to  claim 1 ,
 wherein, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 43.0° or more and 43.4° or less is less than 0.50% with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less, and   wherein, in a heat-treated product after heating at 450° C. for 1 hour, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 43.0° or more and 43.4° or less is in a range of 0.50% or more and 0.70% or less with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less.   
     
     
         3 . The aluminum alloy ingot according to  claim 1 , further including a B content in a range of 0.001 mass % or more and 0.03 mass % or less. 
     
     
         4 . An aluminum alloy material including a Cu content in a range of 0.3 mass % or more and 1.0 mass % or less, a Mg content in a range of 0.6 mass % or more and 1.2 mass % or less, a Si content in a range of 0.9 mass % or more and 1.4 mass % or less, a Mn content in a range of 0.4 mass % or more and 0.6 mass % or less, an Fe content in a range of 0.1 mass % or more and 0.7 mass % or less, a Cr content in a range of 0.09 mass % or more and 0.25 mass % or less, and a Ti content in a range of 0.012 mass % or more and 0.035 mass % or less, with the remainder being made up of Al and unavoidable impurities,
 wherein, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 41.6° or more and 42.0° or less is in a range of 0.50% or more and 0.70% or less with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less, and a ratio of a peak height to a full width at half maximum of the diffraction peak observed in a diffraction angle 2θ range of 41.6° or more and 42.0° or less is 5,500 or more.   
     
     
         5 . The aluminum alloy material according to  claim 4 ,
 wherein, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 43.0° or more and 43.4° or less is in a range of 0.50% or more and 0.70% or less with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less, and a ratio of a peak height to a full width at half maximum of the diffraction peak observed in a diffraction angle 2θ range of 43.0° or more and 43.4° or less is 5,500 or more.   
     
     
         6 . A method for manufacturing the aluminum alloy material according to  claim 4 , comprising
 a step of heating the aluminum alloy ingot at 400° C. or higher for 1 hour or longer,   wherein the aluminum alloy ingot including a Cu content in a range of 0.3 mass % or more and 1.0 mass % or less, a Mg content in a range of 0.6 mass % or more and 1.2 mass % or less, a Si content in a range of 0.9 mass % or more and 1.4 mass % or less, a Mn content in a range of 0.4 mass % or more and 0.6 mass % or less, an Fe content in a range of 0.1 mass % or more and 0.7 mass % or less, a Cr content in a range of 0.09 mass % or more and 0.25 mass % or less, and a Ti content in a range of 0.012 mass % or more and 0.035 mass % or less, with the remainder being made up of Al and unavoidable impurities,   wherein, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 41.6° or more and 42.0° or less is less than 0.50% with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less, and   wherein, in a heat-treated product after heating at 450° C. for 1 hour, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 41.6° or more and 42.0° or less is in a range of 0.50% or more and 0.70% or less with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less.   
     
     
         7 . The aluminum alloy ingot according to  claim 2 , further including a B content in a range of 0.001 mass % or more and 0.03 mass % or less. 
     
     
         8 . A method for manufacturing the aluminum alloy material according to  claim 4 , comprising
 a step of heating the aluminum alloy ingot at 400° C. or higher for 1 hour or longer,   wherein the aluminum alloy ingot including a Cu content in a range of 0.3 mass % or more and 1.0 mass % or less, a Mg content in a range of 0.6 mass % or more and 1.2 mass % or less, a Si content in a range of 0.9 mass % or more and 1.4 mass % or less, a Mn content in a range of 0.4 mass % or more and 0.6 mass % or less, an Fe content in a range of 0.1 mass % or more and 0.7 mass % or less, a Cr content in a range of 0.09 mass % or more and 0.25 mass % or less, and a Ti content in a range of 0.012 mass % or more and 0.035 mass % or less, with the remainder being made up of Al and unavoidable impurities,   wherein, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 43.0° or more and 43.4° or less is less than 0.50% with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less, and   wherein, in a heat-treated product after heating at 450° C. for 1 hour, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 43.0° or more and 43.4° or less is in a range of 0.50% or more and 0.70% or less with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less.   
     
     
         9 . A method for manufacturing the aluminum alloy material according to  claim 4 , comprising
 a step of heating the aluminum alloy ingot at 400° C. or higher for 1 hour or longer,   wherein the An aluminum alloy ingot including a Cu content in a range of 0.3 mass % or more and 1.0 mass % or less, a Mg content in a range of 0.6 mass % or more and 1.2 mass % or less, a Si content in a range of 0.9 mass % or more and 1.4 mass % or less, a Mn content in a range of 0.4 mass % or more and 0.6 mass % or less, an Fe content in a range of 0.1 mass % or more and 0.7 mass % or less, a Cr content in a range of 0.09 mass % or more and 0.25 mass % or less, a Ti content in a range of 0.012 mass % or more and 0.035 mass % or less, and a B content in a range of 0.001 mass % or more and 0.03 mass % or less, with the remainder being made up of Al and unavoidable impurities,   wherein, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 41.6° or more and 42.0° or less is less than 0.50% with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less, and   wherein, in a heat-treated product after heating at 450° C. for 1 hour, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 41.6° or more and 42.0° or less is in a range of 0.50% or more and 0.70% or less with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less.   
     
     
         10 . A method for manufacturing the aluminum alloy material according to  claim 4 , comprising
 a step of heating the aluminum alloy ingot at 400° C. or higher for 1 hour or longer,   wherein the aluminum alloy ingot including a Cu content in a range of 0.3 mass % or more and 1.0 mass % or less, a Mg content in a range of 0.6 mass % or more and 1.2 mass % or less, a Si content in a range of 0.9 mass % or more and 1.4 mass % or less, a Mn content in a range of 0.4 mass % or more and 0.6 mass % or less, an Fe content in a range of 0.1 mass % or more and 0.7 mass % or less, a Cr content in a range of 0.09 mass % or more and 0.25 mass % or less, a Ti content in a range of 0.012 mass % or more and 0.035 mass % or less, and a B content in a range of 0.001 mass % or more and 0.03 mass % or less, with the remainder being made up of Al and unavoidable impurities,   wherein, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 43.0° or more and 43.4° or less is less than 0.50% with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less, and   wherein, in a heat-treated product after heating at 450° C. for 1 hour, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 43.0° or more and 43.4° or less is in a range of 0.50% or more and 0.70% or less with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less.   
     
     
         11 . A method for manufacturing the aluminum alloy material according to  claim 5 , comprising
 a step of heating the aluminum alloy ingot at 400° C. or higher for 1 hour or longer,   wherein the aluminum alloy ingot including a Cu content in a range of 0.3 mass % or more and 1.0 mass % or less, a Mg content in a range of 0.6 mass % or more and 1.2 mass % or less, a Si content in a range of 0.9 mass % or more and 1.4 mass % or less, a Mn content in a range of 0.4 mass % or more and 0.6 mass % or less, an Fe content in a range of 0.1 mass % or more and 0.7 mass % or less, a Cr content in a range of 0.09 mass % or more and 0.25 mass % or less, and a Ti content in a range of 0.012 mass % or more and 0.035 mass % or less, with the remainder being made up of Al and unavoidable impurities,   wherein, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 41.6° or more and 42.0° or less is less than 0.50% with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less, and   wherein, in a heat-treated product after heating at 450° C. for 1 hour, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 41.6° or more and 42.0° or less is in a range of 0.50% or more and 0.70% or less with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less.   
     
     
         12 . A method for manufacturing the aluminum alloy material according to  claim 5 , comprising
 a step of heating the aluminum alloy ingot at 400° C. or higher for 1 hour or longer,   wherein the aluminum alloy ingot including a Cu content in a range of 0.3 mass % or more and 1.0 mass % or less, a Mg content in a range of 0.6 mass % or more and 1.2 mass % or less, a Si content in a range of 0.9 mass % or more and 1.4 mass % or less, a Mn content in a range of 0.4 mass % or more and 0.6 mass % or less, an Fe content in a range of 0.1 mass % or more and 0.7 mass % or less, a Cr content in a range of 0.09 mass % or more and 0.25 mass % or less, and a Ti content in a range of 0.012 mass % or more and 0.035 mass % or less, with the remainder being made up of Al and unavoidable impurities,   wherein, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 43.0° or more and 43.4° or less is less than 0.50% with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less, and   wherein, in a heat-treated product after heating at 450° C. for 1 hour, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 43.0° or more and 43.4° or less is in a range of 0.50% or more and 0.70% or less with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less.   
     
     
         13 . A method for manufacturing the aluminum alloy material according to  claim 5 , comprising
 a step of heating the aluminum alloy ingot at 400° C. or higher for 1 hour or longer,   wherein the aluminum alloy ingot including a Cu content in a range of 0.3 mass % or more and 1.0 mass % or less, a Mg content in a range of 0.6 mass % or more and 1.2 mass % or less, a Si content in a range of 0.9 mass % or more and 1.4 mass % or less, a Mn content in a range of 0.4 mass % or more and 0.6 mass % or less, an Fe content in a range of 0.1 mass % or more and 0.7 mass % or less, a Cr content in a range of 0.09 mass % or more and 0.25 mass % or less, a Ti content in a range of 0.012 mass % or more and 0.035 mass % or less, and a B content in a range of 0.001 mass % or more and 0.03 mass % or less, with the remainder being made up of Al and unavoidable impurities,   wherein, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 41.6° or more and 42.0° or less is less than 0.50% with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less, and   wherein, in a heat-treated product after heating at 450° C. for 1 hour, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 41.6° or more and 42.0° or less is in a range of 0.50% or more and 0.70% or less with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less.   
     
     
         14 . A method for manufacturing the aluminum alloy material according to  claim 5 , comprising
 a step of heating the aluminum alloy ingot at 400° C. or higher for 1 hour or longer,   wherein the aluminum alloy ingot including a Cu content in a range of 0.3 mass % or more and 1.0 mass % or less, a Mg content in a range of 0.6 mass % or more and 1.2 mass % or less, a Si content in a range of 0.9 mass % or more and 1.4 mass % or less, a Mn content in a range of 0.4 mass % or more and 0.6 mass % or less, an Fe content in a range of 0.1 mass % or more and 0.7 mass % or less, a Cr content in a range of 0.09 mass % or more and 0.25 mass % or less, a Ti content in a range of 0.012 mass % or more and 0.035 mass % or less, and a B content in a range of 0.001 mass % or more and 0.03 mass % or less, with the remainder being made up of Al and unavoidable impurities,   wherein, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 43.0° or more and 43.4° or less is less than 0.50% with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less, and   wherein, in a heat-treated product after heating at 450° C. for 1 hour, in an X-ray diffraction pattern measured using Cu-Kα rays, an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 43.0° or more and 43.4° or less is in a range of 0.50% or more and 0.70% or less with respect to an integrated intensity of a diffraction peak observed in a diffraction angle 2θ range of 38.4° or more and 38.8° or less.

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