P
US7262131B2ExpiredUtilityPatentIndex 92

Dielectric barrier layer films

Assignee: SYMMORPHIX INCPriority: Feb 27, 2003Filed: Sep 16, 2005Granted: Aug 28, 2007
Est. expiryFeb 27, 2023(expired)· nominal 20-yr term from priority
Inventors:NARASIMHAN MUKUNDANBROOKS PETERDEMARAY RICHARD E
H10P 14/69394H10P 14/69393H10P 14/69391H10P 14/6329H10P 14/69397H10P 14/69396H10P 14/69215H10P 14/6929H10P 14/6506H10P 14/662C23C 14/345Y10S438/958C23C 14/35H05B 33/22C23C 14/34C09K 5/00C23C 14/02H10K 50/844H10K 50/852
92
PatentIndex Score
21
Cited by
495
References
24
Claims

Abstract

In accordance with the present invention, a dielectric barrier layer is presented. A barrier layer according to the present invention includes a densified amorphous dielectric layer deposited on a substrate by pulsed-DC, substrate biased physical vapor deposition, wherein the densified amorphous dielectric layer is a barrier layer. A method of forming a barrier layer according to the present inventions includes providing a substrate and depositing a highly densified, amorphous, dielectric material over the substrate in a pulsed-dc, biased, wide target physical vapor deposition process. Further, the process can include performing a soft-metal breath treatment on the substrate. Such barrier layers can be utilized as electrical layers, optical layers, immunological layers, or tribological layers.

Claims

exact text as granted — not AI-modified
What is claimed: 
     
       1. A method of forming a barrier layer, comprising:
 providing a substrate; 
 depositing a highly densified, amorphous, dielectric material over the substrate in a pulsed-DC, biased, wide target physical vapor deposition process; and 
 performing a soft metal breath treatment on the substrate. 
 
     
     
       2. The method of  claim 1 , wherein the dielectric material is formed from a target comprising 92% Al and 8% Si. 
     
     
       3. The method of  claim 1 , wherein the dielectric material is formed from a target comprising of Titanium. 
     
     
       4. The method of  claim 1 , wherein the dielectric material is formed from a target material comprising materials chosen from a group consisting of Mg, Ta, Ti, Al, Y, Zr, Si, Hf, Ba, Sr, Nb, and combinations thereof. 
     
     
       5. The method of  claim 1 , wherein the soft-metal breath treatment is an indium/tin breath treatment. 
     
     
       6. The method of  claim 1 , wherein the barrier layer is also an optical layer. 
     
     
       7. The method of  claim 1 , wherein the barrier layer has a permeable defect concentration of less than about 1 per square centimeter. 
     
     
       8. The method of  claim 1 , wherein the barrier layer includes a TiO 2  layer. 
     
     
       9. The method of  claim 1 , wherein the barrier layer is also an electrical layer. 
     
     
       10. The method of  claim 9 , wherein the barrier layer includes a capacitive layer. 
     
     
       11. The method of  claim 10 , wherein the capacitive layer is at least one of a TiO 2  layer and an Alumina/silica layer. 
     
     
       12. The method of  claim 9 , wherein the barrier layer includes a resistive layer. 
     
     
       13. The method of  claim 12 , wherein the resistive layer is indium-tin metal or oxide. 
     
     
       14. The method of  claim 1 , wherein the barrier layer includes a tribological layer. 
     
     
       15. The method of  claim 14 , wherein the tribological layer is at least one of a TiO 2  layer and an Alumina/silica layer. 
     
     
       16. The method of  claim 1 , wherein the barrier layer is a biologically immune compatible layer. 
     
     
       17. The method of  claim 16 , wherein the biologically immune compatible layer is TiO 2 . 
     
     
       18. The method of  claim 1 , wherein a target utilized to form the barrier layer is formed from metallic magnesium. 
     
     
       19. The method of  claim 1 , wherein a target material utilized to form the barrier layer comprises materials chosen from a group consisting of Mg, Ta, Ti, Al, Y, Zr, Si, Hf, Ba, Sr, Nb, and combinations thereof. 
     
     
       20. The method of  claim 19 , wherein the target material includes a concentration of rare earth metal. 
     
     
       21. The method of  claim 1 , wherein a target material utilized to form the barrier layer comprises a sub-oxide of a group consisting of Mg, Ta, Ti, Al, Y, Zr, Si, Hf, Ba, Sr, Nb, and combinations thereof. 
     
     
       22. The method of  claim 1 , wherein an optical attenuation through the barrier layer is less than about 0.1 dB/cm in a continuous film. 
     
     
       23. The method of  claim 1 , wherein the barrier layer has a thickness less than about 500 nm. 
     
     
       24. The method of  claim 1 , wherein the barrier layer operates as a gate oxide for a thin film transistor.

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