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US9795030B2ActiveUtilityPatentIndex 51

Metal-clad laminate and printed wiring board

Assignee: PANASONIC IP MAN CO LTDPriority: Dec 16, 2011Filed: Mar 24, 2017Granted: Oct 17, 2017
Est. expiryDec 16, 2031(~5.4 yrs left)· nominal 20-yr term from priority
Inventors:INOUE HIROHARUKISHINO KOJI
H05K 1/036H05K 3/025H05K 2201/0212H05K 2201/068B32B 7/027B32B 2260/046H05K 3/022B32B 2457/08B32B 2262/10B32B 2307/30H05K 2201/029B32B 2260/021B32B 2262/0269B32B 2255/26B32B 15/12Y10T428/24942B32B 15/14B32B 2262/0276B32B 5/024B32B 2255/06B32B 5/022B32B 2260/028H05K 1/00B32B 2307/306H05K 2201/0275
51
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References
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Claims

Abstract

A metal-clad laminate according to the present embodiment includes an insulating layer, and a metal layer present on at least one surface side of the insulating layer. The insulating layer is a laminate of at least three layers of a center layer, a first resin layer present on one surface side of the center layer, and a second resin layer present on the other surface side of the center layer. The center layer, the first resin layer and the second resin layer each contain a cured product of a resin composition. Coefficients of thermal expansion of the cured products of the resin compositions contained in the first resin layer and the second resin layer are smaller than a coefficient of thermal expansion of the cured product of the resin composition contained in the center layer.

Claims

exact text as granted — not AI-modified
The invention claimed is: 
     
       1. A metal-clad laminate comprising:
 an insulating layer, and a metal layer present on at least one surface side of the insulating layer, wherein 
 the insulating layer is a laminate of at least three layers of a center layer, a first resin layer present on one surface side of the center layer, and a second resin layer present on the other surface side of the center layer, 
 the center layer contains a cured product of a resin composition, and a fiber base material, 
 the first resin layer and the second resin layer are formed of cured products of resin compositions, respectively, 
 the resin composition in the center layer contains a thermosetting resin, 
 a resin contained in the resin composition in the center layer is different from resins contained in the resin compositions in the first resin layer and the second resin layer, and 
 a coefficient of thermal expansion of the cured product of the resin composition contained in the first resin layer and a coefficient of thermal expansion of the cured product of the resin composition contained in the second resin layer are between 10% and 70%, respectively, of a coefficient of thermal expansion of the cured product of the resin composition contained in the center layer. 
 
     
     
       2. The metal-clad laminate according to  claim 1 , wherein the coefficient of thermal expansion of the cured product of the resin composition contained in the first resin layer and the coefficient of thermal expansion of the cured product of the resin composition contained in the second resin layer are between 3 ppm/° C. and 40 ppm/° C. in a temperature range of 40° C. to 125° C., respectively. 
     
     
       3. The metal-clad laminate according to  claim 1 , wherein the resin compositions of the first resin layer and the second resin layer are resin compositions containing a thermosetting compound containing an imide skeleton in a molecule. 
     
     
       4. The metal-clad laminate according to  claim 1 , wherein thicknesses of the first resin layer and the second resin layer are between 1 μm and 25 μm. 
     
     
       5. The metal-clad laminate according to  claim 1 , wherein a thickness of the insulating layer is between 20 μm and 250 μm. 
     
     
       6. The metal-clad laminate according to  claim 1 , wherein the resin composition in the center layer contains a radical polymerization type thermosetting compound. 
     
     
       7. The metal-clad laminate according to  claim 1 , wherein the resin composition in the center layer is a liquid resin composition. 
     
     
       8. The metal-clad laminate according to  claim 1 , wherein the metal layer is arranged on both surfaces of the insulating layer. 
     
     
       9. A printed wiring board obtained by forming a circuit by partially removing the metal layer of the metal-clad laminate according to  claim 1 .

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