Silane and borane treatments for titanium carbide films

Abstract

Methods of treating metal-containing thin films, such as films comprising titanium carbide, with a silane/borane agent are provided. In some embodiments a film comprising titanium carbide is deposited on a substrate by an atomic layer deposition (ALD) process. The process may include a plurality of deposition cycles involving alternating and sequential pulses of a first source chemical that comprises titanium and at least one halide ligand, a second source chemical comprising metal and carbon, wherein the metal and the carbon from the second source chemical are incorporated into the thin film, and a third source chemical, wherein the third source chemical is a silane or borane that at least partially reduces oxidized portions of the titanium carbide layer formed by the first and second source chemicals. In some embodiments treatment forms a capping layer on the metal carbide film.

What is claimed is: 
     
         1 . A method of treating a thin film on a substrate to form a capping layer comprising silicon or boron, the method comprising:
 exposing the thin film to a silane compound or a borane compound, such that a capping layer comprising silicon or boron is formed,   wherein the capping layer at least partially prevents further oxidation of the thin film during subsequent processing or of films subsequently deposited over the treated film.   
     
     
         2 . The method of  claim 1 , wherein the thin film comprises a metal nitride or metal carbide. 
     
     
         3 . The method of  claim 1 , wherein the thin film comprises silicon or silicon oxide. 
     
     
         4 . The method of  claim 1 , wherein silicon or boron is incorporated into a portion of the thin film to form the capping layer. 
     
     
         5 . The method of  claim 4 , wherein the portion of the thin film comprises a gradient of silicon or boron with a greater concentration of silicon or boron toward the top of the film. 
     
     
         6 . The method of  claim 1 , wherein the capping layer is formed on the thin film. 
     
     
         7 . The method of  claim 1 , wherein the capping layer that is formed comprises a portion of the thin film comprising silicon or boron as well as a layer comprising silicon or boron formed on the portion of the thin film comprising silicon or boron. 
     
     
         8 . The method of  claim 1 , wherein the thin film is exposed to the silane or borane compound for about 45 seconds to about 180 seconds. 
     
     
         9 . The method of  claim 1 , wherein the capping layer is less than about 3 nm thick. 
     
     
         10 . The method of  claim 9 , wherein the capping layer is less than about 1 nm thick. 
     
     
         11 . The method of  claim 1 , wherein the thin film is directly over and contacting a metal carbide layer. 
     
     
         12 . The method of  claim 1 , wherein the silane or borane compound reduces oxidized portions of the thin film. 
     
     
         13 . The method of  claim 1 , wherein the silane compound or borane compound is selected from the group consisting of monosilane, disilane, trisilane, organosilanes, borane, diborane, and organoboranes. 
     
     
         14 . A method of treating a thin film on a substrate to increase oxidation resistance, the method comprising contacting the thin film with a silane compound or a borane compound, thereby forming a capping layer comprising silicon or boron. 
     
     
         15 . The method of  claim 14 , wherein silicon or boron is incorporated into a portion of the thin film. 
     
     
         16 . The method of  claim 15 , wherein the capping layer comprises a portion of the thin film. 
     
     
         17 . The method of  claim 14 , wherein the capping layer comprising silicon or boron is formed on the thin film. 
     
     
         18 . The method of  claim 14 , wherein the thin film is contacted with the silane or borane compound for about 45 seconds to about 180 seconds. 
     
     
         19 . The method of  claim 14 , wherein the capping layer is less than about 3 nm thick. 
     
     
         20 . The method of  claim 14 , wherein the silane compound or borane compound is selected from the group consisting of monosilane, disilane, trisilane, organosilanes, borane, diborane, and organoboranes.