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US8652913B2ActiveUtilityPatentIndex 47

Method for forming silicon/germanium containing drain/source regions in transistors with reduced silicon/germanium loss

Assignee: GEHRING ANDREASPriority: Jan 31, 2007Filed: Jul 17, 2007Granted: Feb 18, 2014
Est. expiryJan 31, 2027(~0.6 yrs left)· nominal 20-yr term from priority
Inventors:GEHRING ANDREASWIATR MACIEJWEI ANDYKAMMLER THORSTENBOSCHKE ROMANSCOTT CASEY
H10D 62/021H10D 64/021H10D 64/015H10D 62/822H10D 84/0167H10D 84/038H10D 62/378
47
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Cited by
16
References
16
Claims

Abstract

By providing a protection layer on a silicon/germanium material of high germanium concentration, a corresponding loss of strained semiconductor material may be significantly reduced or even completely avoided. The protection layer may be formed prior to critical cleaning processes and may be maintained until the formation of metal silicide regions. Hence, high performance gain of P-type transistors may be accomplished without requiring massive overfill during the selective epitaxial growth process.

Claims

exact text as granted — not AI-modified
What is claimed: 
     
       1. A method, comprising:
 forming a masking material above a gate electrode of a P-type transistor, wherein said masking material covers sidewall and upper surfaces of said gate electrode; 
 forming a strained silicon/germanium material in a recess formed adjacent to said masked gate electrode of said P-type transistor; 
 forming a protection layer above said P-type transistor while said masking material covers said sidewall and upper surfaces of said gate electrode, wherein at least a first portion of said protection layer completely covers said strained silicon/germanium material; and 
 forming drain and source regions at least partially in said silicon/germanium material in the presence of said protection layer, wherein forming said drain and source regions comprises performing an implantation process to implant P-type dopants through said first portion of said protection layer. 
 
     
     
       2. The method of  claim 1 , wherein said protection layer is formed in an oxidizing ambient. 
     
     
       3. The method of  claim 2 , wherein said oxidizing ambient is established in a gaseous ambient. 
     
     
       4. The method of  claim 2 , wherein additional material is formed adjacent said gate electrode of said P-type transistor, said additional material being provided with extra height relative to a bottom surface of a gate insulation layer of said P-type transistor so as to compensate for material loss when forming said protection layer in said oxidizing ambient. 
     
     
       5. The method of  claim 4 , wherein said additional material comprises silicon/germanium. 
     
     
       6. The method of  claim 4 , wherein said additional material is substantially silicon. 
     
     
       7. The method of  claim 1 , wherein said protection layer is formed on said silicon/germanium layer with an initial thickness of approximately 20 Å or more. 
     
     
       8. The method of  claim 1 , further comprising removing said protection layer prior to forming a metal silicide on said drain and source regions of said P-type transistor. 
     
     
       9. The method of  claim 1 , wherein forming said protection layer comprises, after forming said strained silicon/germanium material in said recess, incorporating carbon into a surface area of said strained silicon/germanium material by performing one of an implantation or plasma treatment process. 
     
     
       10. A method, comprising:
 selectively forming a protection layer on a silicon/germanium material formed in an active region of a P-type transistor, wherein selectively forming said protection layer comprises masking upper and sidewall surfaces of a gate electrode of said P-type transistor so as to prevent said protection layer from being formed thereon, said selectively formed protection layer completely covering said silicon/germanium material; and 
 forming drain and source regions in said active region of said P-type transistor and in an active region of an N-type transistor after selectively forming said protection layer, wherein forming said drain and source regions in said active region of said P-type transistor comprises performing an ion implantation process in the presence of said selectively formed protection layer to implant dopants therethrough. 
 
     
     
       11. The method of  claim 10 , wherein said protection layer is formed by an oxidation process. 
     
     
       12. The method of  claim 11 , wherein selectively forming said protection layer comprises oxidizing said silicon/germanium material while masking said N-type transistor. 
     
     
       13. The method of  claim 11 , further comprising forming said silicon/germanium material with excess height in said active region of the P-type transistor, said excess height substantially compensating for a material loss of said silicon/germanium material when exposed to said oxidizing ambient. 
     
     
       14. The method of  claim 10 , wherein selectively forming said protection layer comprises, after selectively forming said silicon/germanium material in said active region of said P-type transistor, incorporating carbon into a surface area of said silicon/germanium material by performing one of an implantation or plasma treatment process. 
     
     
       15. A method, comprising:
 forming a protection layer to completely cover a silicon/germanium material formed in an active region of a P-type transistor, wherein forming said protection layer comprises oxidizing an exposed surface of said silicon/germanium material while masking upper and sidewall surfaces of a gate electrode of said P-type transistor; 
 performing an implantation process in the presence of said protection layer to implant dopants therethrough, wherein process parameters of said implantation process are determined on the basis of a thickness and material composition of said protection layer; and 
 removing said protection layer prior to forming a metal silicide at least partially in said silicon/germanium material formed in said P-type transistor. 
 
     
     
       16. The method of  claim 15 , wherein a thickness of said protection layer is in a range of approximately 20-100 Å.

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