US9559182B2ActiveUtilityA1

Self-aligned dual-metal silicide and germanide formation

56
Assignee: TAIWAN SEMICONDUCTOR MFG CO LTDPriority: Aug 9, 2013Filed: Dec 14, 2015Granted: Jan 31, 2017
Est. expiryAug 9, 2033(~7.1 yrs left)· nominal 20-yr term from priority
H10D 64/0112H10P 14/20H10P 10/00H01L 29/45H01L 29/161H01L 29/785H01L 29/66795H01L 27/0886H01L 29/41791H10D 84/834H10D 64/62H10D 64/017H10D 62/832H10D 62/115H10D 30/6219H10D 30/62H10D 30/024
56
PatentIndex Score
0
Cited by
15
References
20
Claims

Abstract

A device having an epitaxial region and dual metal-semiconductor alloy surfaces is provided. The epitaxial region includes an upward facing facet and a downward facing facet. The upward facing facet has a first metal-semiconductor alloy surface and the downward facing facet has a second metal-semiconductor alloy surface, wherein the first metal-semiconductor alloy is different than the second metal-semiconductor alloy.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
       1. An integrated circuit comprising:
 an epitaxy semiconductor region over a surface of a wafer, wherein the epitaxy semiconductor region comprising an upward facing facet facing upwardly and a downward facing facet facing downwardly, and wherein the upward facing facet and the downward facing facet are neither parallel nor perpendicular to the major surface of the wafer; 
 a first metal silicide layer contacting the upward facing facet; and 
 a second metal silicide layer contacting the downward facing facet, wherein the first metal silicide layer and the second metal silicide layer comprise different metals. 
 
     
     
       2. The integrated circuit of  claim 1 , wherein the first metal silicide layer comprises nickel, and wherein the second metal silicide layer comprises a metal silicide selected from the group consisting essentially of a titanium silicide and a tantalum silicide. 
     
     
       3. The integrated circuit of  claim 1 , further comprising a metal nitride over the first metal silicide layer and the second metal silicide layer. 
     
     
       4. The integrated circuit of  claim 1  further comprising a metal layer over the first metal silicide layer, where the metal layer and the first metal silicide layer comprise a same metal. 
     
     
       5. The integrated circuit of  claim 1 , wherein the first metal silicide layer comprises an inner metal silicide layer and an outer metal silicide layer, wherein the inner silicide layer has a first germanium percentage higher than a second germanium percentage of the outer metal silicide layer. 
     
     
       6. An integrated circuit comprising:
 a semiconductor substrate; 
 a fin extending from the semiconductor substrate, the fin having an epitaxy semiconductor region, the epitaxy semiconductor region having an upward facing facet and a downward facing facet; 
 a dielectric layer extending along opposing sidewalls of the fin; 
 a first metal-semiconductor alloy along the upward facing facet; and 
 a second metal-semiconductor alloy along the downward facing facet, the first metal-semiconductor alloy being a different alloy than the second metal-semiconductor alloy. 
 
     
     
       7. The integrated circuit of  claim 6 , wherein the first metal-semiconductor alloy comprises a germanide. 
     
     
       8. The integrated circuit of  claim 6 , further comprising a silicon germanide over the first metal-semiconductor alloy. 
     
     
       9. The integrated circuit of  claim 8 , further comprising a metal layer over the silicon germanide. 
     
     
       10. The integrated circuit of  claim 9 , further comprising a metal nitride layer over the metal layer. 
     
     
       11. The integrated circuit of  claim 10 , wherein the metal nitride layer extends over the second metal-semiconductor alloy on the downward facing facet. 
     
     
       12. The integrated circuit of  claim 6 , wherein the first metal-semiconductor alloy is a first silicide, and the second metal-semiconductor alloy is a second silicide. 
     
     
       13. An integrated circuit comprising:
 a semiconductor substrate having a first fin and a second fin extending therefrom, each of the first fin and the second fin having an upward facing facet and a downward facing facet; 
 a first metal-semiconductor alloy along the upward facing facet of the first fin and the second fin; 
 a second metal-semiconductor alloy along the downward facing facet of the first fin and the second fin, the first metal-semiconductor alloy being a different alloy than the second metal-semiconductor alloy; and 
 a conductive contact electrically coupling the first fin to the second fin. 
 
     
     
       14. The integrated circuit of  claim 13 , wherein the first fin and the second fin includes a first portion and a second portion on the first portion, the first portion and the second portion having different lattice constants, the upward facing facet and the downward facing facet being a part of the second portion. 
     
     
       15. The integrated circuit of  claim 13 , further comprising a metal layer directly over the first metal-semiconductor alloy and the second metal-semiconductor alloy. 
     
     
       16. The integrated circuit of  claim 15 , further comprising a nitride layer directly over the metal layer along the upward facing facet and the downward facing facet. 
     
     
       17. The integrated circuit of  claim 13 , wherein the first metal-semiconductor alloy and the second metal-semiconductor alloy comprise a germanide. 
     
     
       18. The integrated circuit of  claim 13 , further comprising a third metal-semiconductor alloy over the first metal-semiconductor alloy, the second metal-semiconductor alloy being free of the third metal-semiconductor alloy. 
     
     
       19. The integrated circuit of  claim 18 , further comprising a metal layer over the third metal-semiconductor alloy, the second metal-semiconductor alloy being free of the metal layer. 
     
     
       20. The integrated circuit of  claim 19 , further comprising a nitride layer over the metal layer and the second metal-semiconductor alloy.

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